China Helical Worm Gearbox S Series double stage worm gearbox

Solution Description

S sequence Helical- Worm Geared Reducer with Motor

one. Product features

one.1. S series: right-angle velocity reduction gearing composed by helical gears, worms, and gears, optimized and created in accordance to international standard
 
one.2.Substantial precision, higher performance, fine classification in transmission ratio, broad assortment, huge transmission torque, reliable functionality, reduced sound, flexible set up, and handy use and routine maintenance.
 
one.3. They are broadly employed in different low-pace transmissions, which are standard basic elements of mechanical transmission. 

2. Technical parameters

3.Programs

HangZhou XG Transmission Gearbox reducer are widely utilised in :
Ceramic Sector
Glass Market
Foods Market
Metallurgy Sector
Beer& Consume Business
Printing and dyeing Industry
Textile Business
Warehouse Logoistics Business
Wooden doing work Machinery
environmental defense tools Industry
Leather-based Business
Pharmacy Market
 
5.Business Info

 
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned army CZPT company, was proven in 1965. CZPT specializes in the full power transmission solution for high-stop tools manufacturing industries dependent on the goal of “System Product, Software Design and style and Skilled Services”.

Starshine have a strong technical force with in excess of 350 employees at existing, such as over 30 engineering experts, 30 good quality inspectors, covering an area of 80000 sq. meters and sorts of superior processing machines and screening equipments. We have a good basis for the sector software development and service of higher-end velocity reducers & variators possessing to the provincial engineering technologies analysis heart,the lab of gear pace reducers, and the base of modern R&D.

Our major goods are R/S/K/F collection helical geared motor, SNP sequence planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ sequence gear motor, RV series worm gearboxes, JWB-X collection speed variators, B/JXJ collection cycloidal gearboxes, XGK series helical-hypoid Gearboxes, which commonly employed in ceramic industry, glass sector, woodworking machinery , high voltage swap, foodstuff & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically supply the skilled product & service for the medium and large-end clients, and our gearboxes are ideal-offering in domestic, and even in abroad , such as in Europe, North The usa, South The us, Center East, South Asia, Southeast Asia, Africa…etc.

 In the long term , Starshine will keep the creed of “serving consumer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the idea of “quality results in benefit” to target on the customers’ demands and give them the competitive transmission remedy and generate benefit for them constantly, and make a high-conclude equipment producing market and produce a preferred brand name of replacing import merchandise and upgrading repeatedly for the finish customers.

Amongst Dynamic and Static, Simple is Remarkable, let’s go forward hand in hand and make a brilliant future!

Our factory 
one. 300 sets advanced processing equipment

2. “6S”Standardized Management

Our Team 

Complex Group

Sales Staff

Right after Sales Team

Exibition Demonstrate 

2019 ASIA ceramics exhibition

2018 World of Sector Exhibition

High quality Assurance
 
Merchandise a hundred% take a look at before supply

Passed ISO 9001: 2015 Certificate.

 
Our Certificates:
Passed ” ISO 9001 Worldwide Quality Program Certification”, “Worldwide Top quality Credit history AAA++ Ceritifacte” ,  ” Swiss SGS Certification”, Iconic Model in Chinese Electromechanical Business”, “Well-known Brand name of ZheJiang Province”, “Non-public Scientific and Technological Organization in ZheJiang Province”, “Countrywide High and New-tech Organization”, “Best fifty in Chinese Gear Business” “2011 HangZhou Engineering and Technological R&D Center” and so on.

Our services

one. We offer 12 months Guarantee.
two. We have 1000’s of gearbox reducers. From Input Energy .06KW to 200KW, Ratio 1.3-289.74, Output speed -1095rpm and Output torque 1.4-62800Nm. They can meet up with your all distinct requirements for distinct industries.
three. 24 several hours online services.
four. Rapidly delivry. 
5. We supply E-catalog or Paper catalog,so you can choose the design very easily in accordance to your requirements 
six. Welcome you arrive to our manufacturing facility to check our goods, we can help you to guide the lodge or ticket.

FAQ
 
Q:Are you a trading  company or maker?
A: We are maker.

Q:Exactly where do you foundation?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.

Q:What varieties of gearbox can you generate for us?
A: R/S/K/F collection helical geared motor, SNP sequence planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ collection gear motor, RV collection worm gearboxes, JWB-X series pace variators, B/JXJ series cycloidal gearboxes, XGK sequence helical-hypoid Gearboxes

Q:What are the application of the gearbox?
A:Goods are commonly used in ceramic, glass, foodstuff, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working device, environmental security tools, printing and packaging, pharmacy, and leather-based. Goods are bought in some international locations and regions, this kind of as Europe, The us, and Southeast Asia, and it possesses dozens of distributors and soon after-sale provider brokers.

Q:What is the content you use?

A1: Aluminum Housing entire body ( For the RV series worm gearbox Dimension 30~90)
   
A2: Forged iron(For the RV series worm gearbox, Size one hundred ten-a hundred and fifty, For the NCJ  & F/R/S/K sequence helical equipment reducer)

Any inquiry pls get in touch with:
Nicola Huang (Export product sales)
 
 
Web site: gearbox1965

###

###

###

###

###

###

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.

editor by czh 2023-01-26